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不銹鋼焊管表面損傷怎么處理

日期:2025-05-10 12:57
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摘要:<span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"><span style="font-size:small;">不銹鋼焊管表面損傷怎么處理?</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">不銹鋼焊管在制作過程中</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">會在表面出現(xiàn)銹斑</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊接時會有焊接飛濺現(xiàn)象。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">因此在使用中的不銹鋼焊管表面會出現(xiàn)劃痕</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">遇到這些情況應該怎么辦呢</span><span lang="EN-US"><span style="font-family:'Times New Roman';">?</span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">怎么能妥善處理這些問題呢</span><span lang="EN-US"><span style="font-family:'Times New Roman';">?</span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">銹斑</span><span lang="EN-US"><span style="font-family:'Times New Roman';">:</span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">制作前或制作過程中有時會看到不銹鋼焊管產(chǎn)品或設備上生銹</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">這說明表面受到嚴重污染。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">設備投入使用前必須把銹**掉</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">徹底清理過的表面應通過鐵試驗和</span><span style="font-family:'Times New Roman';"><span lang="EN-US">/</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">或水試驗進行檢驗。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊接飛濺</span><span lang="EN-US"><span style="font-family:'Times New Roman';">:</span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;"><span style="font-size:small;">焊接飛濺與焊接工藝有很大關(guān)系。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:'Times New Roman';"><span lang="EN-US">TIG(</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">惰性氣體保護鎢極焊</span><span style="font-family:'Times New Roman';"><span lang="EN-US">)</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">沒有飛濺。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">但是</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">采用</span><span style="font-family:'Times New Roman';"><span lang="EN-US">GMAW(</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">氣體保護金屬電弧焊</span><span style="font-family:'Times New Roman';"><span lang="EN-US">)</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">和</span><span style="font-family:'Times New Roman';"><span lang="EN-US">FCAW(</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">帶焊劑芯的電弧焊</span><span style="font-family:'Times New Roman';"><span lang="EN-US">)</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">兩種焊接工藝時如果焊接參數(shù)使用不當會造成大量飛濺。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">出現(xiàn)這種情況時</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">必須調(diào)整參數(shù)。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">如果要解決焊接飛濺的問題</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊接前應在接頭的每一邊涂上防濺劑</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">這樣可以消除飛濺物的附著力。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">焊完后可以很容易地將這種防濺劑及各種飛濺物清理掉</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">可不損傷表面或帶來輕微損傷。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">劃痕</span><span lang="EN-US"><span style="font-family:'Times New Roman';">:</span></span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">為了防止工藝潤滑劑或生成物和</span><span style="font-family:'Times New Roman';"><span lang="EN-US">/</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">或污物積留</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">必須對劃痕和其它粗糙表面進行機械清理。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">不銹鋼焊管的制造過程必須精細</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">一些細小的問題能避免就避免</span><span style="font-family:'Times New Roman';"><span lang="EN-US">,</span></span><span style="font-family:宋體;mso-ascii-font-family:&quot;Times New Roman&quot;;mso-hansi-font-family:&quot;Times New Roman&quot;;">這樣才能保證產(chǎn)品的質(zhì)量。</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span> <p style="margin:0cm 0cm 0pt;"> <span lang="EN-US"><span style="font-family:'Times New Roman';font-size:small;">&nbsp;</span></span> </p> <span style="font-family:宋體;font-size:small;"> </span>

不銹鋼焊管表面損傷怎么處理?

不銹鋼焊管在制作過程中,會在表面出現(xiàn)銹斑,焊接時會有焊接飛濺現(xiàn)象。

因此在使用中的不銹鋼焊管表面會出現(xiàn)劃痕,遇到這些情況應該怎么辦呢?

怎么能妥善處理這些問題呢?

銹斑:

制作前或制作過程中有時會看到不銹鋼焊管產(chǎn)品或設備上生銹,這說明表面受到嚴重污染。

設備投入使用前必須把銹**掉,徹底清理過的表面應通過鐵試驗和/或水試驗進行檢驗。

焊接飛濺:

焊接飛濺與焊接工藝有很大關(guān)系。

TIG(惰性氣體保護鎢極焊)沒有飛濺。

但是,采用GMAW(氣體保護金屬電弧焊)FCAW(帶焊劑芯的電弧焊)兩種焊接工藝時如果焊接參數(shù)使用不當會造成大量飛濺。

出現(xiàn)這種情況時,必須調(diào)整參數(shù)。

如果要解決焊接飛濺的問題,焊接前應在接頭的每一邊涂上防濺劑,這樣可以消除飛濺物的附著力。

焊完后可以很容易地將這種防濺劑及各種飛濺物清理掉,可不損傷表面或帶來輕微損傷。

劃痕:

為了防止工藝潤滑劑或生成物和/或污物積留,必須對劃痕和其它粗糙表面進行機械清理。

不銹鋼焊管的制造過程必須精細,一些細小的問題能避免就避免,這樣才能保證產(chǎn)品的質(zhì)量。

 

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